ENGINEERING AND
TECHNICAL SOLUTIONS

Constant innovation in manufacturing processes, combined with our shared knowledge and continuous learning philosophy allow us to work in collaboration with our customers to solve their technological challenges.

Our goal is to offer advanced forging solutions to our customers. Together with our customers, we carefully study special engineering solutions that guarantee the success of the projects we work on.

To this end, we apply our engineering skills during the Product Design and Processing stages.

PRODUCT ENGINEERING

  • Design and calculations
    Our engineering team has the experience, knowledge and expertise required to help our customers, providing them with innovative and competitive solutions, guaranteeing that all standards are complied with at all times (designs in compliance with ASME, API, NORSOK, BS, CSA, BF, AENOR, etc.).
  • Finite element analysis
    We check and optimize the initial designs, calculated with finite element analysis (FEA) techniques (2D and 3D).

Ingeniería y capacidades técnicas

PROCESS ENGINEERING

We simulate our forging processes on mechanical and hydraulic presses, as well as with our
hammers and rolling processes.

In each phase, ensuring both the quality of our products and the competitiveness of our processes.

Innovation is one of our differentiating elements. We work hand in hand with technology centers, developing our own material models and characterizations in our forge simulators, so we can predict the final mechanical characteristics of our products with our simulated processes:

Design, simulate, forge and achieve.

TECHNICAL CAPABILITIES

We have the highest internal production capacity in our sector in the world.

We produce over 5,000,000 parts a year and our annual production capacity is in excess of 100,000 metric tons.

Ingeniería y capacidades técnicas

PRODUCTION EQUIPMENT

Ingeniería y capacidades técnicas

ROBOTIC/FULLY AUTOMATED FORGING LINES

Robotic – Fully Automated Forging Lines; Mechanical and Hydraulic presses (from 630 TN to 8000 TN), counter-blow hammers (up to 32.000Kgrm) and Ring Rolling processes (up to 3.200 mm OD).

Tratamiento térmico

SEMI-AUTOMATED HEAT TREATMENT FACILITIES

Gas furnaces, intermittent type (Max load of the furnaces: 10.000kg/each, Max temperature of the furnaces: 1150 ºC). Automatic loading/unloading

Temperature uniformity survey verified and certified NORSOK Standard M-650 rev 4, ASTM A 991 and API-SPEC-6A_2011 20 Edition Annex M.

Líneas de mecanizado

TRANSFERIZED ROBOTIC MACHINING LINES

In-house machine shop for rough machining and final machining.

Mass production robotic transfer machines:
TURNING
DRILLING
MARKING
VARNISHING
PACKING

Soldadura

WELDING SHOP

Both STRUCTURAL WELDING, manual (For LINE BLANKS, GMAW or GTAW) and state of the art robotic WELD OVERLAY – CLADDING (GTAW) for FLANGES and LINE BLANKS.

Instalaciones de pruebas

DESTRUCTIVE AND NON DESTRUCTIVE TESTING FACILITES

The testing facilities are used to conduct all types of non-destructive and destructive tests. We conduct HYDROTEST to non-standard items for ensuring the integrity of the flanged joint and zero leakages.

Almacén automático

AUTOMATIC WAREHOUSE

25 meters high fully automated warehouse with a storage capacity of up to 8,000 tons.